Design Tolerances

Let’s continue our journey into the world of tolerances, this time delving into the concept of design tolerances.

What are they, and how should they be managed? In this exploration, we will unveil the crucial role of tolerances in engineering, design, and the production of mechanical components.”

Prosilas Contribution

At Prosilas, our expertise in manufacturing processes, tolerances, and materials allows us to provide valuable input during the design phase.

Our targeted advice supports engineers and designers in achieving optimal results, ensuring the proper functioning of the parts

Managing Tolerances in 3D Printing

When dealing with the 3D printing of two parts intended to mate, recommended tolerances typically range around one-tenth to two-tenths of a millimeter. These targeted specifications ensure precise mating/fitting, eliminating potential issues of unwanted play.

If the component involves movable sections or joints and requires integrated printing, suggested tolerances increase to around three-tenths of a millimeter.

This distance takes into account the presence of unsintered powder between surfaces and the heat generated by the machine, preventing unintended fusions between moving parts.

Dimensional Tolerances

3D printing has revolutionized the way products and components are manufactured, offering unprecedented flexibility and customization.

Even in this innovative technology, dimensional precision is a crucial aspect, and Selective Laser Sintering (SLS) stands out for its ability to produce parts with remarkable precision.

Dimensional tolerance refers to the possible deviation within which the printed part can vary from the original geometry.

Specifically, we are talking about +/- 0.3 millimeters for parts up to 100mm and +/- 0.3% for larger dimensions.

Our Approach

The parts are initially processed with larger dimensions, using scaling factors specific to each machine and material.

The determination of these factors occurs through the periodic production of samples, a practice that allows monitoring and maintaining control over the dimensional tolerances declared to customers

Quality Standards

Thermal shrinkage is not entirely constant; hence, an average of the results is calculated and applied.  This phenomenon can vary depending on various parameters, such as cooling times, part orientation, shape, and thickness.

To ensure maximum precision, we integrate this aspect during the job preparation phase. Geometries are carefully modified in the software, taking into account the inevitable dimensional variations that occur during material cooling.

This proactive practice demonstrates our commitment to providing 3D-printed components that strictly meet the quality standards required by our customers.

Managing Industrial Secrets at Prosilas

Prosilas works closely with companies, contributing to the development of projects intended to launch in the market within the next three years. In this context, safeguarding information plays a critical role.

Therefore, we provide support for both prototype component production and mass production, utilizing a comprehensive range of technologies, ranging from complex additive manufacturing and 3D printing methodologies to more traditional injection molding techniques.

Dedicated Spaces: Protecting “Offline” Projects

Confidentiality is a fundamental pillar of our operations and is ensured through the use of NDAs. However, there are circumstances where a higher degree of secrecy is required. We have dedicated specific spaces within our laboratories, providing access exclusively to authorized personnel. Information security is an indisputable priority to preserve the trust and respect of our clients.