Prototal Prosilas obtains IATF 16949 certification!

Prototal Prosilas obtains IATF 16949 certification!

Prototal Prosilas achieves IATF 16949 certification

A new milestone in additive manufacturing

We are proud to announce that Prototal Prosilas has obtained the prestigious IATF 16949 certification, a milestone that confirms our commitment to excellence and quality in manufacturing, particularly in the automotive industry.

We are also proud to be the only company in Italy to achieve this recognition, underscoring our leadership and dedication to innovation.

What is the IATF 16949 Certification?

The IATF 16949 certification is an internationally recognized quality management standard specifically developed for the automotive sector. It builds upon ISO 9001 while adding specific requirements tailored to the needs of automotive manufacturers and their supply chains.

Key Features of IATF 16949:
  • Customer-Specific Requirements (CSRs): Ensures alignment with individual customer needs by emphasizing specific criteria beyond the standard’s baseline.
  • Process Orientation: Promotes managing interrelated processes as a cohesive system to improve efficiency and effectiveness.
  • Risk-Based Thinking: Proactively identifies risks and opportunities, implementing measures to prevent defects and minimize waste.
  • Continuous Improvement: Focuses on systematic enhancements through the PDCA (Plan-Do-Check-Act) cycle, reducing variability and improving outcomes.
  • Product Safety: Ensures stringent controls throughout the design, production, and delivery phases to guarantee product safety.

These principles aim to enhance quality, reliability, and efficiency across the automotive supply chain, driving customer satisfaction and competitive advantage.

Why is it important for Prosilas?

As one of the largest additive manufacturing centers in Europe, our goal is to deliver innovative and high-quality solutions. The IATF 16949 certification:

  • Strengthens our role as a reliable partner for automotive manufacturers, ensuring that our processes meet the highest quality standards.
  • Opens new collaboration opportunities with customers and suppliers in the automotive sector worldwide.
  • Demonstrates our commitment to innovation and sustainability, which are core values for Prosilas.

How we achieved this milestone

The journey to obtaining the IATF 16949 certification required teamwork, professionalism, and a strong dedication from our entire team. It began with a thorough analysis and optimization of internal processes to ensure that every production phase met the required standards. Continuous training was provided to staff, ensuring they possessed up-to-date technical skills focused on quality. Finally, a comprehensive quality management system was implemented, fostering traceability and transparency throughout the production cycle by documenting, monitoring, and optimizing every step for maximum efficiency and quality assurance.

Benefits for our customers

For our customers, the IATF 16949 certification is an additional guarantee of our commitment to excellence.

Partnering with a certified company means relying on:

  • High-quality products, manufactured according to rigorous standards.
  • Increased reliability and traceability in production processes.
  • Reduced delivery times, thanks to optimized processes and efficient supply chain management.
  • Innovative and sustainable solutions, at the forefront of additive manufacturing.

Looking to the future

This significant achievement is just the beginning of a journey that will see us playing an increasingly prominent role in the automotive sector and beyond. The IATF 16949 certification drives us to continue innovating, improving, and delivering solutions that not only meet but exceed our customers’ expectations.

 

A step forward toward excellence in additive manufacturing.

Thank you to everyone who made this success possible: our team, our partners, and our customers, who inspire us every day to reach new levels of quality and innovation.

 

For any information info@prosilas.com

Voices of Prototal – Luca Ferroni

Voices of Prototal – Luca Ferroni

LUCA FERRONI

TECHNICAL MANAGER

“A superficially done task doesn’t give satisfaction. And it often takes the same amount of time as doing it well.”

Il nostro esperto direttore di produzione, al tuo fianco per garantire consegne fluide ed efficienti per i tuoi progetti di stampa 3D di medio e alto volume. Contattaci oggi stesso per discutere le tue esigenze e scegliere il servizio più adatto."

What is your professional background?

“My passion for 3D started almost by chance, but it changed everything. At the age of 19, I attended a course in computer graphics and prototype design for the footwear industry. I never imagined where it would lead me, but during that course, a teacher suggested I try joining Prosilas. In 2003, I began my journey as the company’s first employee. Twenty years have passed since then, and every day I keep discovering how fascinating this job can be.”

What energizes you outside of work?

“Outside of work, I strive to find balance. I spend as much time as possible with my wife, my 9-year-old daughter, and our dog. I love photography, and sharing this passion with my daughter—perhaps during a hike in the mountains—is one of the things that energizes me the most.”

How do you stay motivated, and what is your general work philosophy?

“For me, working well is a matter of passion. It takes commitment to achieve great results, and I firmly believe that true challenges are the best opportunities to grow. I enjoy spreading enthusiasm and motivating my team, even if it’s not always easy. However, when the team moves in the same direction, incredible things happen.”

Pride and challenges

“Over the years, I’ve often faced challenges that seemed impossible: processes considered unfeasible, difficult-to-handle materials, extremely complex productions. And yet, every time, we succeeded. From carbon-filled parts to tracheal stents in PCL, each achievement has been proof of what we can accomplish together. Of course, there have also been tough moments, like during COVID. But in situations like those, trust in decisions and team collaboration truly make a difference.”

“I’m naturally curious, and this job constantly keeps me on my toes. My goal is to keep improving, take on new challenges, and give my best for Prototal. Responsibilities don’t scare me; they motivate me.”

“My advice for anyone starting out? Don’t leave room for superficiality. Studying and diving deep are the keys to growing, in this field as in any other.”

Luca Ferroni – Technical Manager Prototal Prosilas

How to overcome product development challenges?

How to overcome product development challenges?

One to ONE MILLION STARTS

The 3D printing sector is experiencing extraordinary growth, with an expected annual rate of 20.8% until 2027. This progress reflects a profound change in production processes: traditional manufacturing, often anchored to consolidated techniques, is having to face increasingly complex challenges. Innovation cycles are getting shorter, while customization demands are constantly increasing.

In this scenario, 3D printing offers a unique opportunity: transforming an initial idea, a prototype, into a product that can be replicated on a large scale, from one to millions of specimens. It is the perfect synthesis of scalability and versatility: starting with a single iteration to refine the design and, once perfection has been achieved, moving on to seamless series production. This ability to adapt makes 3D printing a revolutionary tool in the product development landscape.

With over 750 printing material options available on the market, you can create prototypes and finished products with specific technical characteristics that seemed unattainable just a few years ago. It’s not just about reducing costs or development times, but about redefining every phase of the production process.

A Strategic Planning for Innovation

The implementation of 3D printing in the product development process requires a solid strategic foundation. For companies, planning is not just a question of timing or budget: it is a phase that defines the overall vision of the project. Each product is born from a technical analysis which, like an exploration, probes the boundaries of possibilities.

Let’s think, for example, about the complexity of the designs required or the levels of customization desired. Here, 3D printing shines: its versatility allows you to abandon traditional manufacturing restrictions. But there is a cost to consider. We are not just talking about machines and materials, but also about the human resources and skills necessary to embrace a new production paradigm. It’s an investment, sure, but the long-term benefits can far outweigh the initial expenses.

And then there’s time. The development of a complete product takes 22 months on average, but well-structured planning can shorten design cycles. The key phases — initial prototyping, advanced prototyping and production — become stages of a journey where each iteration represents a step towards perfection.

CUSTOMER STORY

An emblematic example is represented by the Perma Padel case, an innovative startup which, with the support of Prosilas and Prototal Damvig, has redesigned the padel racket to make it recyclable and sustainable without compromising its performance.

Thanks to 3D printing, several prototypes were developed in record time, perfecting the design and demonstrating that innovation and sustainability can coexist.

Rapid Prototyping as the Core of Creativity

If there is a time when 3D printing demonstrates its full potential, it is during prototyping. This process is not just a technical step, but the beating heart of innovation. The ability to create, test and refine a design in just hours is a quiet revolution that is transforming the way we conceive new products.
Imagine a creative routine where a CAD model comes to life during the day, then is printed overnight and tested the following morning. This continuous cycle not only accelerates development times, but also fuels a constant dialogue between designers and product, driving rapid and significant improvements.

The prototypes themselves become protagonists. From simple proof-of-concept concepts to aesthetic models that explore ergonomics, up to functional versions that simulate the properties of the final product. Each prototype tells a story, a stage in an evolution towards innovation.

Integrating the New into the Productive Fabric

Incorporating 3D printing into an established manufacturing process is no trivial undertaking. It requires a rethink of infrastructure, a review of skills and, above all, an openness to change. For many companies, it’s like learning a new manufacturing language

This new language brings with it tangible advantages: fewer components to assemble, human errors reduced to a minimum and production times drastically shortened. But the key to successful implementation lies in training. Making staff experts in additive technologies means building a solid foundation on which to innovate

The transition also has its challenges. 3D printing may not be competitive for mass production, but when it comes to customization or limited batches, the benefits become clear. And here technology intertwines with strategy, integrating into business systems and transforming the way we monitor, manage and optimize production.

L'immagine è probabilmente di Hyper-light-Carbon, un materiale per stampa 3D leggero e resistente sviluppato da Prosilas. La polvere viene utilizzata per creare oggetti mediante stampa 3D SLS (Selective Laser Sintering). Un mucchio di polvere Hyper-light-Carbon nera su uno sfondo nero.

Rethinking the Supply Chain

3D printing is not just a technology, but a transformative force for the entire supply chain. Reducing physical inventories thanks to a digital warehouse, printing specific components on-demand, decentralizing production closer to end customers: all this translates into significant savings and unprecedented responsiveness.

This approach is particularly powerful in spare parts management. Where once huge warehouses were needed to store supplies, today a digital file ready for printing is enough. It is a radical simplification that does not compromise quality, but rather increases operational efficiency.

Choose the right supplier 

Prosilas accompanies companies in this transformation, offering an integrated approach that combines advanced technology, quality certifications and specialized skills.

With a fleet of 13 SLS machines, we guarantee constant production capacity, ideal for tackling the challenges of customization and scalable production. Each project is supported by a highly specialized technical team, which offers tailor-made consultancy to optimize production processes and choose the most suitable printing materials.

Quality is at the center of our work: our metrology laboratories carry out rigorous checks to verify that each component meets the highest standards. Every step of the process is taken care of down to the smallest detail, offering companies a path towards modern, success-oriented production.

Furthermore, Prosilas is proud to offer quality, environmental, IATF and TISAX certifications (under certification), ensuring that each solution complies with the highest regulatory and sustainability requirements

Through a balanced approach, which combines technological innovation and compliance with standards, we can not only overcome the challenges of the present, but pave the way for a more agile, personalized and sustainable production future.

If you want to accelerate your projects and turn your ideas into reality, our team is here to support you. With Prosilas, the future has already begun.

Prosilas – PMW Expo 13/14 Nov, Cologne

Prosilas – PMW Expo 13/14 Nov, Cologne

We are at the PMW Expo in Cologne: come and visit us!

3D printing is changing the face of motorsport. Thanks to this innovative technology, it is possible to create customized, high-performance components in a very short time.

We will be present at the Professional Motorsport World Expo with our colleagues from Prototal UK to present you the latest news in the field of 3D printing, the most innovative solutions and the best performing materials for the motorsport and sports industry.

Ti invitiamo a farci visita al Professional Motorsport World Expo di Colonia il 13 e 14 novembre! Saremo presenti con i nostri colleghi di Prototal UK per presentarti le ultime novità nel campo della stampa 3D e le soluzioni più innovative per il motorsport e lo sport industry.

Don’t miss the opportunity to meet us in person!

Book your appointment now for a personalized consultation and discover how our solutions can make the difference for your project.

Noemi Rossi, Sales Manager

I have been Sales Manager of Prosilas since 2022. I have a strong passion for sailing, an activity that teaches me discipline and strategy. I combine my professional experience with a love of challenges, both at sea and on the track, where every race is an opportunity to overcome limits and reach new goals.

Michele Paolinelli, Strategic Account

I have been a strategic account manager since 2016. I live Motorsport with passion and motorbikes are a real reason for living! At Prosilas I manage Motorsport clients.

Tell me your challenges, I’ll be happy to help you!

Click for your free ticket!

Get your PMW Expo ticket for free and come visit us.

STAND 2078

 

Köln Messe, Germany
Entrance East
Deutz-Mülheimer Str. 51
50679 Köln
Germany

OPENING HOURS

 

Wed 13th nov
10:00 – 17:00

Thu 14th nov
10:00 – 17:00

Digital Scalable Production with 3D Printing

Digital Scalable Production with 3D Printing

Digital Scalability in Production: A Guide for companies towards sustainable growth

In the ever-evolving landscape of the manufacturing sector, the ability to adapt and grow flexibly has become a key factor for success.

In this scenario, Digital Scalable Production emerges as a winning strategy for companies leveraging 3D printing services, offering numerous advantages in terms of competitiveness and sustainability

What is scalable manufacturing?

Scalable manufacturing is the ability of a company to increase or decrease production based on market needs, without compromising efficiency, quality or profitability.

In other words, it is a flexible and adaptable production system that allows us to respond promptly to fluctuations in demand.

Vanna Menco, CEO of Prosilas, underscores the importance of this approach:

“Scalable production is not just a matter of economic efficiency, but represents a true paradigm shift that enables companies to adapt to demand fluctuations and respond quickly to market needs.”

Why Scalable Production Is Important for Companies?

3D printing is particularly suited to a scalable production model, offering numerous advantages to companies:

  • Flexibility and adaptability: 3D printing allows for rapid transition from prototype to mass production and enables the modulation of production according to market needs without drastically altering production processes. This is crucial for companies operating in constantly evolving markets that need to promptly respond to demand fluctuations.
  • Efficiency and profitability: 3D printing optimizes resource utilization, reduces waste, and accelerates delivery times. This results in increased efficiency and profitability for companies.
  • Sustainability: 3D printing contributes to a more eco-friendly production model by reducing material usage and environmental impact.

Investing in the Future with 3D Printing

Embracing a scalable production approach means investing in the future of one’s company. Companies that leverage this model will be able to:

  • Stay competitive: The flexibility and adaptability of scalable production allow companies to remain competitive in an ever-changing market.
  • Reduce risks: Waste reduction and resource optimization minimize financial risks and improve profitability.
  • Invest in development: Scalable production frees up resources that can be invested in the development of new products and services.
  • Promote sustainability: 3D printing contributes to a more environmentally friendly production model, reducing the company’s environmental impact.

Certifications: The journey towards excellence and responsibility

Certifications: The journey towards excellence and responsibility

Prosilas: High-Quality Standards and Corporate Responsibility.

Certifying our company is not just a formal act but a tangible demonstration of our commitment to high-quality standards and corporate responsibility.

Certifications such as ISO 9001 and ISO 14001 have become the cornerstones of our approach to daily work, defining our way of operating and inspiring a culture of continuous improvement.

ISO 9001: A fundamental framework for operational excellence

ISO 9001 was the first certification obtained by Prosilas, serving as the foundation upon which we built our quality management system.

Beyond mere compliance, this certification has guided us in implementing procedures that standardize every aspect of our workflow.

Every member of our team is involved and trained to handle work according to stringent guidelines, ensuring consistent quality and fueling our ongoing pursuit of improvement.

ISO 14001: Active Commitment to a Sustainable Future

Our commitment to a healthy and sustainable environment is embodied by our ISO 14001 certification.

Beyond compliance with environmental regulations, we challenge ourselves to continuously measure and improve our environmental impact. From safety to consumption, emissions to noise, every aspect is carefully assessed and enhanced.

This certification is not just a requirement but a tangible demonstration of our dedication to a more sustainable future, aligning with the expectations of our environmentally-conscious customers.

Prototal and the Environment

The attainment of these certifications aligns with Prototal Industries‘ commitment to environmental sustainability.

Our promise by 2030 is to provide cutting-edge, future-oriented solutions that generate positive impacts on customers, society, and the environment, aiming to establish a high industrial standard.

Through innovation, we will pursue the goal of fully integrating into a 100% circular value chain. We believe that sustainability is not only a corporate responsibility but a crucial element for the long-term success of our business.

Towards New Horizons: IATF and TISAX

Looking to the future, we are working towards obtaining IATF (International Automotive Task Force) and TISAX (Trusted Information Security Assessment Exchange) certifications by 2024, thus entering the realm of global regulations in the automotive industry.

IATF standards represent global procedures and regulations required by the automotive industry for its supply chain.

This investment not only ensures compliance as suppliers but empowers the entire organization by transferring advanced skills.

Rigorous staff training and the adaptation of the facility workplaces are essential requirements, leading to a transformation that extends beyond the automotive sector and can be applied to other industrial fields.

Beyond Certifications, Toward a Future of Excellence

Each certification is a crucial step in our corporate journey. Certifying our company is not just stamping a seal on a document; it is our commitment to building an organization that is excellent, conscious, and dedicated to continuous improvement.

We are ready to face the challenges of the modern world with responsibility, awareness, and the determination to pursue excellence in every aspect of our work.